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1 Safety
1.1 Safety
When reading this manual you will come across different
symbols that require special attention. The symbols used are
the following:
N
NOTE
Indicates something to be noted by the reader
CAUTION
Indicates a general warning
WARNING
Indicates a high voltage warning
The examples and diagrams in this manual are included
solely for illustrative purposes. The information contained in
this manual is subject to change at any time and without
prior notice. In no event will responsibility or liability be
accepted for direct, indirect or consequential damages
resulting from the use or application of this equipment.
WARNING
WARNING - ELECTRICAL SHOCK HAZARD
MCD 500 soft starters contain dangerous voltages when
connected to ma
ins voltage. Only a competent electrician
should carry out the electrical installation. Improper insta
l-
lation of the motor or the soft starter may cause equipment
failure, serious injury or death. Follow
this manual and local
electrical safety codes.
WARNING
Disconnect the soft starter from mains voltage before
carrying out repair work.
It is the responsibilit
y of the user or person installing the soft
starter to provide proper grounding and branch circuit
prot
ection according to local electrical safety codes.
Do not connect power factor correction capacitors t
o the
output of MCD 500 soft starters. If static power factor
correction is employed, it must be connec
ted to the supply
side of the soft starter.
In Auto On mode, the motor can be stopped using digital or
bus commands while the soft starter is connected to mains.
CAUTION
These stop functions are not sufficient to avoid unintended
start.
A motor that has been stopped may st
art if faults occur in
the electronics of the soft starter, or a temporary fault in the
supply mains or
the motor connection ceases.
CAUTION
Use the auto-start feature with caution. Read all the notes
related to auto-start before operation.
Equipment containing electrical
components may not be disposed of
together with domestic waste.
It must be collected separately as
electrical and electronic waste
according to local and currently valid
legislation.
Safety MCD 500 Operating Instruction
MG.17.K3.02 - VLT
®
is a registered Danfoss trademark 5
1 1
- Operating Instructions 1
- MG.17.K3.02 - VLT 2
- 5 Application Examples 3
- 6 Operation 3
- 7 Programming 4
- 9 Troubleshooting 5
- 10 Specifications 5
- 1 Safety 6
- 2 Introduction 7
- 177HA382.11 8
- 3 Installation 9
- 177HA514.10 10
- 4 Electrical Installation 11
- 4.1.3 Remote Inputs 12
- 4.1.4 Serial Communication 12
- 4.1.5 Earth Terminal 12
- 177HA542.11 13
- 4.1.7 Motor Connection 14
- 4.2 In-Line Installation 14
- 177 HA4 31.11 15
- 177HA500.11 16
- 4.4 Current Ratings 17
- Start Time (seconds) 19
- Starts Per Hour 19
- 4.6 Bypass Contactor 22
- 4.7 Main Contactor 22
- 4.8 Circuit Breaker 22
- 4.9 Power Factor Correction 22
- 4.10 Fuses 23
- 4.10.1 Power Supply Fuses 23
- 4.10.4 Ferraz Fuses - HSJ 25
- 4.11 Schematic Diagrams 28
- 177HA426.11 29
- 5.3 Starting Modes 31
- 5.3.1 Constant Current 31
- 5.3.2 Current Ramp 31
- Voltage (% full voltage) 32
- 177HA511.10 33
- 5.6 Inside Delta Operation 34
- 5.7 Typical Start Currents 34
- 177HA522.10 36
- 177HA523.10 37
- 5.10 Emergency Run Operation 38
- 5.11 Auxiliary Trip Circuit 39
- 5.12 Soft Braking 40
- 5.13 Two Speed Motor 41
- 6.2 Control Methods 44
- 6.3 Local Control Buttons 44
- 6.4.8 Date and Time (S8) 46
- 6.4.9 SCR Conduction Bargraph 46
- 6.4.10 Performance Graphs 46
- 7.2 Quick Menu 48
- 7.2.1 Quick Setup 48
- 7.2.2 Application Setups 49
- 7.2.3 Loggings 50
- 7.3 Main Menu 50
- 7.3.1 Parameters 50
- 7.3.2 Parameter Shortcut 50
- 7.3.3 Parameter List 51
- 7.4 Primary Motor Settings 52
- 7.4.1 Brake 53
- 7.5 Protection 53
- 7.5.1 Current Imbalance 53
- 7.5.2 Undercurrent 53
- 7.5.4 Frequency Trip 54
- 7.6 Inputs 54
- * [00:00 - 30:00 55
- 7.7 Outputs 56
- 7.7.1 Relay A Delays 56
- 7.7.2 Relays B and C 56
- 7.7.4 Motor Temperature Flag 57
- 7.7.5 Analog Output A 57
- 7.8 Start/Stop Timers 57
- 7.9 Auto-Reset 58
- 7.9.1 Auto-Reset Delay 58
- 7.10 Secondary Motor Set 58
- 7.11 Display 60
- 7.11.2 Performance Graphs 61
- 7.12 Restricted Parameters 61
- * [100 - 2000 62
- 8.1 Set Date and Time 63
- 8.2 Load/Save Settings 63
- 8.3 Reset Thermal Model 63
- 8.4 Protection Simulation 63
- 8.5 Output Signal Simulation 64
- 8.6 Digital I/O State 64
- 8.7 Temp Sensors State 64
- 8.8 Alarm Log 64
- 8.8.1 Trip Log 64
- 8.8.2 Event Log 65
- 8.8.3 Counters 65
- 9.2 General Faults 69
- Symptom Probable Cause 70
- 10.1 Accessories 72
- 10.1.1 Communication Modules 72
- 10.1.2 PC Software 73
- 10.1.3 Finger Guard Kit 73
- *MG17K302* 77
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